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Journal

Questions from the field: Sagging sofa cushions - what’s the cause?

"When selecting the fabric and style of a new lounge suite it is crucial to consider its future environment"

Picture this: 

You purchased a brand-new couch this autumn. It has extra wide cushions on the seat. It’s sleek, it’s chic, it takes up one third of your lounge and most importantly, you can melt into it on a Friday evening after work. 

Fast forward to mid-spring. Sure, you passed all those cold winter’s nights watching movies with the family and you have spent more of the lockdown sitting down than you would like to admit, but now that it’s almost time to pop your bubble your brand-new couch is looking a little… disheveled. 

When selecting the fabric and style of a new lounge suite it is crucial to consider its future environment. To prevent your dream couch from becoming saggy and stretched on the seat cushion after prolonged use, or to remedy the situation, we’ve reached out to James Dunlop Textiles’ Auckland-based Upholstery Specialist, Robert Street, to provide insight into the problem and offer some solutions.

Why does the fabric on a newly upholstered sofa appear stretched and out of shape after only a few months of use? 

There are several factors that could come into play here, let’s look at them one by one. 

Firstly, it is rare for an upholstery fabric with a synthetic component to stretch as synthetic fibres are very stable. Natural fibres are generally stable but can ‘move’ over time depending on the weave. Twill weaves don’t move (think denim jeans) but basket weaves can move a little. Natural fibres such as cotton and linen can absorb the humidity in the air and ‘relax.’

However, all of James Dunlop Textile’s fabrics undergo the seam slippage test, which is performed as part of the fabric’s evaluation and quality testing process, where any possible issues like the weave stretching are highlighted. Any fabrics with seam slippage test failures are identified and resolved before we manufacture a product for our range.  

What is Seam Slippage? 

Seam slippage is the separation of yarns in a fabric, usually along a sewn seam or join. Generally, the yarns don’t actually break, they just pull apart leaving an unsightly gap along the fabric join.  

See more on the topic of Seam Slippage and Testing here.

So what could be the cause?

With this in mind – we can eliminate fabric stretch as the issue here and look at what the likely cause could be.

1.       Foam 

Good quality foam loses 5-7% of its loft within the first 3 months of use – this may be a contributing factor here. Some furniture manufacturers use a pre-crushed foam (the Gucci of foams) which prevents this loft loss – while being more expensive, it is worth it as you really do get what you pay for in furniture. 

2.       The Design

There are two main types of couch designs – cushion seat and fixed seat.

Cushion Seat: The sides of a cushion seat pull upwards, and therefore do not need extra fabric as the cushion flexes to allow the fabric cover to release into the compressed foam in the centre, where you sit. 

Fixed Seat: A fixed seat requires an allowance of extra fabric in the back of the base cushion. This extra fabric moves forward, compensating for the foam compressing when you sit on the couch. Once you stand, the foam lofts again and if the extra fabric does not move back to the base of the cushion fast enough it will be trapped, causing a ‘puddled’ saggy look. 

Which seat style is best?

When you sit on any piece of furniture the foam compresses. The fabric needs to flex to prevent it being pulled like a drum and tearing. 

Fixed seat styles are favoured by designers and architects for their beautiful clean lines, but they require more maintenance than a cushion style to keep looking their best. 

A fixed seat needs to be regularly ‘dressed’ – meaning the fabric of the seat needs to be swept into the back of the seat frame, under the back cushion. Depending on the width of the furniture piece this may need to happen each time the piece is sat on - the wider the couch, the more you need to do it as there is more fabric to move. 

‘Dressing’ the couch is not often spoken about but it is something the manufacturer and/or specifier should educate the customer on before their purchase. 

In summary:

As with any large purchase, it pays to research the quality of the materials being used in the manufacturing of a piece of furniture. Take the time to ask questions around how to care for your furniture to ensure it ages gracefully and is well suited to your lifestyle. Do you want to admire it from across the room or do you want to stretch out? It’s all about you in this house.

If you would like to view our upholstery fabrics, visit our product page here

When it comes to choosing an upholstery fabric, it’s not just grabbing the best-looking fabric on the shelf and Bob’s your uncle.  To achieve long-lasting and practical results, serious consideration needs to take place before you shell out any of your hard-earned money.

If you have read any of our previous journal articles, you will know that we highly advise educating yourself first and researching the ins and outs of several types of fabrics - the way they are constructed as well as how they behave under certain conditions.

In today’s article, we provide a high-level overview of the key considerations as part of your upholstery fabric selection.